Automatic Ampoule Filler Sealer Model: LI-AFS is used for filling and sealing of glass ampoules. Machine is widely uses in pharmaceutical, biotech, cosmetic, veterinary & chemical industry. We design Ampoule Filling and Sealing Machine as per our standard model as well as custom made models according to customer’s specific requirements.
Machine built on principal of slant travel of ampoules while filling and sealing to take care wide variation of ampoule neck dimensions, thicknesses and ovality of available ampoules.
Ampoule Filling and Sealing Machine is built on Stainless Steel square pipes frame & totally encompassed with Stainless Steel coverings in pleasing matt finish design. Large opening area configured on bottom side of the machine for absolute cleaning and maintenance of the machine.
The pendant type electrical control panel is lifted from machine for ease of operation and safety
 

SALIENT FEATURES OF AUTOMATIC AMPOULE FILLER SEALER

• Compact GMP model
• Production output ranging from 30 ampoules/minute to 150 ampoules/minute
• All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
• Machine is suitable to fill 1ml to 20ml ampoules and minimum change over parts from 1ml to 20ml ampoule size
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Machine equipped with pre-warming station
• Minimum change over time, little maintenance & easy cleaning

PROCESS OPERATION OF AUTOMATIC AMPOULE FILLER SEALER

The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six.
During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.
 

AUTOMATIC AMPOULE FILLER SEALER MACHINE PERFORMS THE FOLLOWING OPERATIONS

• Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack.
• Two ampoules advanced per machine stroke.
• Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling.
• Rotation of ampoules neck in the pre- heating and heating station.
• Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.

GLASS AMPOULE FILLING & SEALING EQUIPMENT

The operation of filling and sealing the glass ampoules is achieved with ampoule filling and sealing machine. It largely finds application in industries like cosmetic, chemical, pharmaceutical, veterinary, and biotech industries.

AMPOULE FILLER MACHINE MANUFACTURING

At Lodha Pharma, with our state of the art manufacturing facilities, we design and manufacture ampoule filling & sealing machine adhering to preset manufacturing standards to ensure of finest quality. The machines developed are standard as well custom made models tailored to meet the desired application. During the operation, principal of slant movement of ampoules is used in order to incorporate a wide array of ampoules that differ in ovality, thickness, and neck dimensions.

AMPOULE FILLING & SEALING MACHINE QUALITY ASSURANCE

With the frame structure of the ampoule filler being made from stainless steel square pipes, it provides an assurity of durability and hence high productivity. The frames have a matt finished design and also include stainless steel coverings that impart them an aesthetic appearance. Maintaining and cleaning of the machine turns out to be quite an easy task as the bottom portion of the machine has a big opening area.

To make sure that the machine operation is secure all the time, a pendant type electric control panel is provided in the machine that is raised to ease out the process.

SALIENT FEATURES OF AMPOULE FILLING MACHINE & SEALING MACHINE

• Ampoule filling & sealing machine is a compact GMP model that provides assurance of its good workability
• Output of the ampoule filling machine ranges from 30 ampoules to 150 ampoules per minute
• AISI SS 316L is used in the construction of contact parts whereas, AISI SS 304 is utilized while manufacturing the non-contact parts
• It is preferred for the application where ampoules having the fill capacity between 1-20 ml is used to be filled with the requisite contents. The ampoule machine does not require the parts to be changed for such operations
• The “No Ampoule – No Filling” feature makes sure that the machine is not in an operating condition if there are no ampoules present
• For the filling and gas flushing operations, the machine centers the ampoule neck for enhanced output
• There is a chance of nitrogen gas to get flushed during the filling operation. Such behavior can also be expected to occur after or before filling
• The ease of accessibility of this machine makes it very convenient to maintain
• A pre-warming station is also provided in the machine
• The ampoule filling and sealing machine requires the least change over time and is quite easy to clean

AMPOULE FILLING MACHINE PROCESS

The operation of the machines starts with the sterilized ampoules being transferred to the hopper that is installed slantly. The transfer process of ampoules occur individually by the star wheel in an order manner on the ampoule rack that is eccentrically shaped having the capability of handling one/two/four/six ampoules.

AMPOULE SEALING MACHINE PROCESS

As the rack stops, pre-gassing, filling, post gassing, pre heating and sealing is performed in a sequential manner. These completely filled and sealed ampoules get transferred to the collection tray automatically without requiring any manual operation.

AMPOULE FILLER AND SEALER PERFORMS FOLLOWING OPERATIONS

• The in-feed hopper and star wheel attends the ampoule after which they are conveyed to the transport rack
• In one machine stroke, two ampoules are transferred
• The process of gas flushing, pre & post heating, and liquid filling involves the ampoule necks to get accurately centered
• At pre-heating and heating station, ampoule neck is made to rotate
• Any faulty ampoules having burdened-off tips are removed with the help of clippers and are collected in a different container

ADVANTAGES OF AMPOULE FILLING MACHINE

Ampoule filler machine is extensively used by pharmaceutical companies for filling ampoules. It enables high production capacity to meet increasing demands. Companies can manufacture hundreds of ampules within short time with the help of ampoule filling machine. It is very easy to monitor ampoule filling process on ampule filling & sealing machine. Once the settings of ampule filler machine are completed, it can fill ampoules with the predefined amount of drugs. The biggest advantage of ampule filler machine is high accuracy. It ensure that exact amount of drug is filled in each ampule. As it is fully automatic, operating ampule filling and sealing machine is very easy.

Ampoule Filling and Sealing Machine with Servo based system have been designed and built in compliance with cGMP standards. The basic design principle and the type of operation offers optimum reliability for conveying the ampoule for the filling (servo based) & sealing process and out-feed. With a wide range of models to suit different formats and production requirements customers will be able to find a machine appropriate to their needs. Machine equipped with PLC & HMI based control panel for auto fill volume adjustments. Machine is having wide range of uses in pharmaceutical, biotech, cosmetic, veterinary & chemical industry. We are continuously developing and modifying Ampoule Filling and Sealing Machine to customer’s specific needs.

This ampoule filling and sealing machine provides a very smooth and efficient way of filling and sealing ampoules. While choosing the most reliable and high-quality machine manufacturers to ensure maximum productivity, efficiency, and accuracy in operations. It is ensured that the drugs get protected from environmental dust and micro-organisms. A faster changeover of ampoules helps in faster production while also making it easier to handle and store drugs with the right content and amount. The compact and versatile machinery takes care of a wide variation like the neck of containers, its thickness, and its shape or form. They not only allow complete accessibility but also uniqueness and the easiest way of maintenance.

Superiority in operation and performance through modern design construction offer advantages in terms of reliability and operational use.

All the functions of the machine can be seen and easily checked with good accessibility to all the work stations, easy access to the handy change parts and hence easy to install guides because of the tilt-away designed burner station.

The linear conveying system consists of a cam-controlled walking beam, a narrow ampoule slide rail, an upper and lower centering beam with corresponding back up supports as well as the pressure rollers in the sealing area.

SALIENT FEATURES:

• Compact GMP model
• Auto Fill Volume adjustments from Control Panel of the machine.
• Option of attaching wire mesh conveyor for connection to Sterilization Tunnel.
• Production output ranging from 25 ampoules/min. to 200 ampoules/min.
• Co-eccentric nozzles allow very quick and precise filling.
• All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
• Machine is suitable to fill 1ml to 20ml ampoules in LI-AF 1P & 2P models and 1ml to 10ml in LI-AF 4P, 6P & 8P Models.
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Machine equipped with pre-warming station.
• Minimum change over time, little maintenance & easy cleaning

PROCESS OPERATION:

• The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six.
• During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.

THE SERVO BASED MACHINE PERFORMS THE FOLLOWING OPERATIONS

• Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack.
• Two ampoules advanced per machine stroke.
• Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling (Servo-based).
• Rotation of ampoules neck in the pre- heating and heating station.
• Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.

Automatic Ampoule and Vial Inspection Machine Model: LI-AIS that is available in varied dimensions as per the needs of the clients. These are widely used in various industries for carrying out the inspection process and are offered at competitive prices. In our range of inspection machines.
We are engaged in offering a wide range of Automatic Ampoule/Vial Inspection Machines. These are available with four tracks that are fabricated using nylon-6 rollers chain and are offered at competitive prices. Further, these are available with a spinning assembly that has A.C. Drives Rejection Units with 24V DC wiring. In addition, these can be availed with optional accessories like A.C. Frequency Drive for Speed Control Separate Machine that is required for ampoules and vials.
 

AUTOMATIC AMPOULE INSPECTION MACHINE SALIENT FEATURES:

• Spinning assembly is provided with A.C. Drives
• Rejection units with 24V DC wiring.

AUTOMATIC AMPOULE INSPECTION MACHINE OPTIONAL ACCESSORIES:

• A.C. Frequency Drive for Speed Control
• Separate machine is required for ampoules and vials.

Closed Ampoule Filler and Sealer Machine Model: LI-AFS C is uses for filling and sealing of type D pre-sterilized closed ampoules. Machine built on principle of slant travel of ampoules while filling and sealing, to take care of vide variation of ampoule neck dimensions, thicknesses of available standard ampoules.
The Filling unit built on Stainless Steel Square pipe frame and totally encompassed with Stainless Steel Coverings, in pleasing matt finish. Further, large opening available at bottom side of the machine for easy cleaning. The pendant type electrical control panel is lifted from machine for ease of operation and safety. Amoule Filling & Sealing Machine is suitable for ampoule filling in pharmaceutical, cosmetic, agriculture and chemical industries.
 

CLOSED AMPOULE FILLING MACHINE SALIENT FEATURES

• Compact GMP model.
• Suitable for filling and sealing of type ‘D’ ampoules.
• All contact parts made from high quality Stainless Steel 316L & other Non-contact parts made from Stainless Steel 304.
• Minimum change over parts from 1ml to 10ml ampoule size.
• “No Ampoule – No Filling” system.
• Ampoule neck centering during gas flushing and filling operations.
• Possibility of nitrogen gas flushing before, during and after filling.
• Full accessibility allows easy maintenance.
• Machine equipped with pre-warming station.
• Minimum change over time, little maintenance & easy cleaning.

CLOSED AMPOULE FILLING MACHINE PROCESS OPERATION

Pre-Sterilized D Type Ampoule tray can be directly loaded into slant hopper of the machine. The magazine type cassette delivers closed ampoules on moving eccentric ampoule rack in one/two/four/six/eight’s. Ampoule rotating lever rotate the ampoules and extreme pressure of the gas heat the ampoules. Ampoule opening process is done by the manner of pre-heating and opening with the pressure of the gas (LPG + oxygen). During the stoppage of rack sequentially ampoule opening, pre-gassing, filling, post gassing, pre-heating and final sealing is achieved. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch.

High Speed Ampoule Filling & Sealing Machine Model LI-AFS 8 built on principle of slant travel of ampoules while filling and sealing, to take care of vide variation of ampoule neck dimensions, thicknesses of available standard ampoules.
The Filling unit built on S. S. Square pipe frame and totally encompassed with S. S. Coverings, in pleasing matt finish, Further, the large opening available at the bottom side for ease of absolute cleaning.
The pendant type electrical control panel is lifted from machine for ease of operation and safety.
The ampoule filling & sealing machine is a compact machine and performs the dual operation of filling and sealing. It is highly used in pharmaceutical industries as its highly precise operation helps in achieving advanced and high output rates. The ampoule filler sealer machine seals the ampules by placing stoppers over their head. This prevents the ampoules from getting adulterated and hence the medicinal value is preserved. The machine requires very little change over time and hence is quite easy to maintain & clean. Ampoule filling & sealing machine is built using SS that imparts durability thus making it suitable for prolonged operations. The filling station of ampoule filler and sealer machine may consist of multiple heads ranging from two to eight. Multiple heads are used for increased production rate as per the requirement. The ampoule filling sealing machine is a highly automated machine that helps in imparting high efficiency. It reduces the manpower required for the operation and hence the error caused due to labor is reduced to an optimum level.
 

SALIENT FEATURES OF AMPOULE FILLING & SEALING MACHINE

• Compact GMP model
• All contact parts of ampoules fill seal equipment made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
• Minimum change over parts from 1ml to 10ml ampoule size
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Ampoule filling sealing machine equipped with pre-warming station
• Minimum change over time, little maintenance & easy cleaning

AMPOULE FILLER SEALER PROCESS OPERATION

The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in four’s.
During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre-heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.

Onion Skin Ampoule Filling Machine Model: LI-OFS, is used for filling and sealing of glass ampoules. Machine is widely uses in pharmaceutical, biotech, cosmetic, veterinary & chemical industry. We design Ampoule Filling and Sealing Machine as per our standard model as well as custom made models according to customer’s specific requirements.
Machine built on principal of slant travel of ampoules while filling and sealing to take care wide variation of ampoule neck dimensions, thicknesses and ovality of available ampoules.
Ampoule Filling and Sealing Machine is built on Stainless Steel square pipes frame & totally encompassed with Stainless Steel coverings in pleasing matt finish design. Large opening area configured on bottom side of the machine for absolute cleaning and maintenance of the machine.
The pendant type electrical control panel is lifted from machine for ease of operation and safety
 

ONION SKIN AMPOULE FILLING MACHINE SALIENT FEATURES

• Compact GMP model
• Production output ranging from 30 ampoules/min. to 150 ampoules/min.
• All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
• Machine is suitable to fill 1ml to 20ml ampoules and minimum change over parts from 1ml to 20ml ampoule size
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Machine equipped with pre-warming station
• Minimum change over time, little maintenance & easy cleaning

ONION SKIN AMPOULE FILLING MACHINE PROCESS OPERATION

The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six.
During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.
 

THE MACHINE PERFORMS THE FOLLOWING OPERATIONS

• Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack.
• Two ampoules advanced per machine stroke.
• Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling.
• Rotation of ampoules neck in the pre- heating and heating station.
• Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.

Single Head Ampoule Filling and Sealing Machine designed to give a solution for pharmaceutical, Biotech, Chemical and Cosmetic industry to fill a range of liquids with viscosities from free flowing to heavy Oils. Built on principle of slant travel of ampoules while filling and sealing, to take care of vide variation of ampoule neck dimensions, thicknesses of available standard ampoules. Our glass ampoule filling and sealing machine model LI-AFS 1 can fill different type of containers like: ampoules, vials, glass tubes, onion skin tubes and many others.
The Filling unit built on S. S. Square pipe frame and totally encompassed with S. S. Coverings, in pleasing matt finish, Further, the large opening available at the bottom side for ease of absolute cleaning.
The pendant type electrical control panel is lifted from machine for ease of operation and safety.
 

SINGLE HEAD AMPOULE FILLING AND SEALING MACHINE SALIENT FEATURES

• Compact GMP model
• All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304
• Minimum change over parts from 1ml to 20ml ampoule size
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Machine equipped with pre-warming station
• Minimum change over time, little maintenance & easy cleaning

SINGLE HEAD AMPOULE FILLING AND SEALING MACHINE PROCESS OPERATION

The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack in single.
During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre-heating and final sealing is achieved.